As industries evolve, it’s important to recognize that outdated practices, such as using spectacle blinds for tank farm product segregation, can be costing businesses more than they realize. Product spills, labor, maintenance, and potential environmental concerns are all factors that can add up quickly. BridgeFlow Valve Ltd.’s Model “Y” Trunnion Mounted Mechanized Ball Valve offers a cost-effective, efficient, and eco-friendly alternative to traditional spectacle blinds.
Let’s take a closer look at a case history to understand the true cost of using spectacle blinds and how BridgeFlow’s Model “Y” ball valve can help modernize tank farm operations.
Case History
A major refinery operated a large storage facility with 10 product storage tanks. Each tank had a suction and discharge line, and each of the 20 lines featured a gate valve at the tank, a spectacle blind, and another gate valve at the other end where it connected to the main distribution pipeline. These lines varied in length from 5 ft. to 20 ft., and in size from 4″ to 12″.
Changing the spectacle blind required two pipefitters and one operator, taking a minimum of 2.5 hours each time, on average six times a month. Every time the blind was changed, product spillage occurred between the gate valves.
Upon further analysis, the refinery discovered the true costs associated with using spectacle blinds:
Product value loss: More than $20,000 per year
Annual operating costs for tank blind changes: Over $130,000
If the company decided to replace the spectacle blind and gate valve combination with BridgeFlow’s Model “Y”, which means achieving a payback period of just 9.5 months.
The BridgeFlow Model “Y” Ball Valve Advantage
By switching to the BridgeFlow Model “Y” ball valve, businesses can reap numerous benefits:
Eliminating product spillage: The Model “Y” valve’s advanced sealing technology ensures a leak-proof seal, reducing product loss and minimizing environmental impact.
Reduced labor and maintenance costs: The Model “Y” valve’s design simplifies the isolation process, requiring much less manpower and reducing associated labor costs.
Enhanced safety and environmental protection: The Model “Y” valve’s bi-directional sealing verification and superior stem sealing technology prevent both internal and external leakage, enhancing safety for operators and the environment.
Improved efficiency: The Model “Y” valve’s full port design and compatibility with various operators contribute to energy savings and streamlined operations. In conclusion, adopting BridgeFlow’s Model “Y” Trunnion Mounted Mechanized Ball Valve can help businesses modernize their tank farm operations by eliminating the hidden costs associated with traditional spectacle blinds. By investing in this innovative solution, businesses can reduce costs, improve safety, and minimize their environmental impact.